MT18-20 type pallet-free full-automatic block production line is a new type of wall and floor tile production and molding equipment independently developed by our company. It is used to produce various wall bricks, new type thermal insulation bricks, pavement bricks, hollow bricks, curb stones, slope protection bricks, grass floor bricks, square bricks, driveway bricks, dock bricks, various concrete components, dry base bricks, flowerpot bricks, fence bricks, etc. An effective brick production area of up to 1.26~1.9 square meters!

Parameter Details

1. The installed capacity of the main engine: 130 KW;

2. Molding cycle: 20-25S;

3. Exciting force: 260-420KN;

4. Rated working pressure: 21Mpa;

5. Vibration frequency: 2800-4600r/min;

6. Effective forming height: 60-200mm;

7. Host total weight: about 35T;

8. Overall dimensions: 7380*5000*3650mm;

9. Pallet size: 1350*1350mm;

Device Advantages

1. Vibration molding technology of the machine: multi-vibration source stepless speed change is adopted to overlap the vibration source with the mold and isolate it from the outside by air suspension. As a result, all vibration striking force is introduced into the mold box and other parts of the equipment can be effectively protected!

2. As the moisture content of the production material is reduced by 30 ~ 40% compared with the mixing ratio of the general hard concrete, it is quite easy for the material to enter the mold. The company has also developed a new type of feeding trolley, which enables the distribution of the material in the mold to reach the weight error of brick and brick by only 2%.

3. After the product is formed, due to the low water content and high density, it can be stacked after forming.

4. When demolding the code brick, the product should be pushed under the mold, not only to ensure the tightness of the connection with the mold, but also to ensure that the coded product is not damaged. Therefore, we designed a lifting platform to seal the mold by setting the pressure.

5. Stacking immediately after molding saves a large amount of pallet input required by traditional technology, and the moving demoulding of the molding host saves links such as plate lifting machine, plate lowering machine, product conveying, rail car, access to maintenance kiln, etc. The host is also a palletizer, which reduces many intermediate links, allows users to reduce the investment of a large number of supporting equipment and facilities, and facilitates equipment maintenance.

6. Breakthroughs in technological process and molding technology have greatly improved the molding speed and molding area. The optimization of the process has made the brick-making industry no longer a sea of people. Only one person needs to monitor the operation of the equipment, one person can drive a forklift while driving a loader, and one to two people can pack, thus saving more than 90% of the first-line labor!

7. The remote communication control system can be upgraded for the system, and can be used for remote fault inquiry, remote monitoring, formula memory and fault diagnosis, and can be combined with the batching system for automatic control of the whole line;

8, the new type of material car linear reciprocating fast and uniform material into the mold box;

9, with automatic fabric device;

10. The solenoid valve, electro-hydraulic valve and cooler of the hydraulic system are imported with original packaging. The cooling method is water cooling (the cooling water must be circulating water); the oil tank can be removed and washed.

11. The electric control box uses a man-machine interface. Push button switch, one-word switch, emergency stop switch, contactor, thermal relay, air switch, connection terminal and aviation socket can be imported. The cabinet body is secondary sealed. Every action of the equipment is interlocking and can be manual, semi-automatic or automatic.

12. Airbag damping system reduces equipment noise and effectively prolongs the service life of molds and equipment.

raw materials

The equipment has good adaptability to raw materials, and the requirements of industrial waste residues such as fly ash as raw materials are considered:

1. The radioactive material of fly ash meets the GB6763-86 regulations, the technical requirements meet the GB1596-91 regulations, and the water content is not specified.

2. The cement shall comply with the provisions of GB175, GB1344 and GB12958, but the pozzolanic Portland cement and fly ash Portland cement shall not be used.

3. The particle size of all kinds of common aggregate is not more than 10mm.

4. Sand shall meet the requirements of GB/T1681-93.

5. Crushed stones shall comply with the provisions of GB/T1685-93.

6. Admixtures and activators comply with the provisions of GB8076, and the use of activators must be confirmed to be non-destructive to the performance of fly ash blocks.

our MT18-20-type pallet-free automatic production line, break through the traditional experience, subvert the traditional process, and bring a new revolution to the enterprises that use all kinds of solid waste to produce new building materials, which will have a positive impact on the environment and social progress! The equipment is suitable for manufacturing high-quality, high-strength concrete or fly ash blocks, and is a more advanced model in the domestic market.

Parameter Details

1. The installed capacity of the main engine: 130 KW;

2. Molding cycle: 20-25S;

3. Exciting force: 260-420KN;

4. Rated working pressure: 21Mpa;

5. Vibration frequency: 2800-4600r/min;

6. Effective forming height: 60-200mm;

7. Host total weight: about 35T;

8. Overall dimensions: 7380*5000*3650mm;

9. Pallet size: 1350*1350mm;