1 Uses and Features

1.1 use:

The QT12-15F cement brick machine developed and produced by our company is the equipment for the production of building blocks. The machine can use fly ash, slag or other industrial waste residue and river sand, gravel, cement and other materials, through the replacement of mold production of a variety of different specifications of the hollow block, porous brick, curb stone, road brick and grass brick, ring tree brick, slope protection brick and other concrete products. The fabric-matching mechanism can also produce layered products.

1.2 structure

QT12-15F cement brick machine adopts a gantry frame structure, which is strong and resistant to vibration and has good reliability. Mesh wave type swing cloth structure, cloth effect is excellent. The plug-in welding die is made of manganese steel carburizing and quenching, and the 100000 die is not easy to change and wear. It can form a simple production line with PLD1200 batching machine, JS750 mixer, 8 m belt conveyor, automatic boarding machine and palletizer.

1.3 features:

This machine is a mechanical, hydraulic, computer automatic control integrated technical equipment, with high efficiency, reasonable design, compact structure, simple operation, convenient maintenance. The block forming is mainly hydraulic, supplemented by machinery, and completed by vibration and pressurization. The compressive strength of the block products produced can reach more than 15MPa (MPa), with high compactness, good frost resistance and impermeability, good sound insulation, heat insulation and heat preservation performance, and accurate dimensions.

(1) This machine is designed and manufactured in line with relevant national standards

The whole machine meets the requirements of JC/T920-2003 "building materials industry block forming machine" professional recommend standards.

(2) Product Positioning

Sponge city permeable brick, load-bearing block, splitting block, fly ash block, coal gangue block, lightweight aggregate block, thermal insulation block, decorative veneer block, high-strength secondary cloth floor tile, heavy-duty floor tile, curb stone, horticultural brick, hydraulic block, functional building materials, etc.

(3) Good consistency of output products

Optimize the power design, oil vibration, eliminate energy consumption. Computer-controlled vertical synchronous vibration, frequency conversion, low-frequency feeding, high-frequency molding, and combined vibration of the mold platform make the concrete fully liquefied and dense within two to three seconds. Special storage and distribution system, computer controlled storage. Unique arch breaking device, fast and even cloth. The product strength error is small, the stability is high, and the rejection rate is low.

(4) Intelligent electronic control

automatic process selection of PLC (programmable controller) intelligent control, equipped with product process data input, storage, touch screen, there is an ideal, flexible man-machine dialogue interface. Advanced random detection control system to achieve remote control, fault diagnosis.

(5) Reliable hydraulic system

optimization technology is perfect, the production of excellent hydraulic parts supporting reasonable hydraulic system design, the use of independent integrated hydraulic station, to avoid the host vibration, dust and other effects on the hydraulic system, so as to ensure the reliability of the hydraulic system.

(6) Good adaptability of raw materials

vibration technology and cloth technology makes it play a good role in the comprehensive utilization of resources. Fly ash, coal gangue, slag, steel slag, volcanic slag, pumice and ordinary sand and gravel are all valuable food for QT12-15F cement brick machine.

(7) strong adaptability of equipment

pure vertical table mold resonance, full-automatic frequency modulation and amplitude modulation, the real realization of "one machine with multiple functions", through simple replacement of the mold, can quickly adjust the production of products, to a large extent to meet the market demand, so that the equipment to play the effectiveness.

Main technical parameters

(1), machine dimensions: 8200 × 2600 × 3020mm

(2), rated pressure: 21 Mpa

(3). Main vibration form: Taiwan vibration

(4), vibration frequency: 2800-4500 times/min

(5), vibration acceleration: 15-20g

(6), exciting force: 100kN

(7), pallet size: 1420x900x25mm

(8), product height: 50-200mm

(9), molding cycle: 15-20 s

(10), overall power: 53 kw

(11), overall quality: 14500kg

(12), production of main product specifications and output