Guangxi Hongfa Heavy Industry Machinery Co., Ltd. as a high-end building materials and equipment manufacturers, with many years of aerated concrete block production line equipment R & D and production experience, has been successfully tailored for many customers at home and abroadAutomatic intelligent aerated concrete block production line whole plant construction.

[Hongfa Heavy Industry] Investment and Construction Plan for Aerated Concrete Block/Plate Production Line

1. Production line planning and design: based on the actual situation of customers and market demand, the production line layout planning, including raw material processing area, mixing pouring area, static cutting area, autoclaved curing area, finished product stacking area, etc.

2. Equipment production: Hongfa Heavy Industry independently develops and produces complete sets of production line equipment for aerated concrete blocks, including raw material crusher, mixer, mold frame, cutting machine, flip sling, trigger breaking, metering system, packaging system and other key equipment to ensure the efficient and stable operation of the production line.

3. Automation control system: the introduction of PLC control system, combined with touch screen interface, to achieve automatic control of the production process, improve production accuracy and efficiency.

4. Construction of environmental protection facilities: construction of wastewater treatment systems, waste gas treatment devices and noise control facilities to ensure that production activities meet environmental protection requirements.

5. Intelligent management system: Build a production management information system to realize real-time collection, analysis and optimization of production data and improve the efficiency of management decision-making.

6. Personnel training and technical support: Provide comprehensive operation and maintenance training to ensure that employees are proficient in equipment operation and daily maintenance skills. At the same time, it provides long-term technical support and after-sales service to ensure the continuous and efficient operation of the production line.

Project implementation steps:

1. Demand research and scheme design: in-depth understanding of customer needs, complete production line planning and design.

2. Contract signing and equipment production: Both parties sign the contract after confirming the plan and start the equipment production process.

3. On-site installation and commissioning: carry out on-site installation according to the design scheme, and carry out equipment commissioning and trial operation.

4. Personnel training and acceptance: training of operators and completion of production line acceptance.

5. Formal production and follow-up service: the production line is officially put into production, providing long-term technical support and after-sales service.

Guangxi Hongfa Heavy Industry Machinery Co., Ltd. promises to successfully build an efficient, environmentally friendly and intelligent aerated concrete block/plate production line for customers with professional technology and high-quality services, and work together to create a green future for new building materials!

Hongfa Heavy Industries-Aerated Concrete Block Production Line Layout:

aerated concrete block production line-raw material handling equipment

1 Jaw Crusher
is mainly used for medium and coarse crushing operations of various materials with compressive strength not exceeding 320 MPa. It has the characteristics of large crushing ratio, high output, uniform product size, simple structure, reliable work, simple maintenance, and economical operating costs. The crusher has been widely used in mining, smelting, building materials, highway, railway, water conservancy and other departments.

jaw crusher: When working, the motor drives the eccentric shaft to rotate through the pulley, so that the movable jaw periodically approaches and leaves the fixed jaw, thereby squeezing, rubbing, grinding and other multiple crushing of the material, making the material from large to small, Gradually fall until it is discharged from the discharge port.

2 Ball Mill
It is suitable for grinding various ores and other materials, and is widely used in mineral processing, building materials and chemical industries. It can be divided into dry and wet grinding methods. According to the different ways of ore discharge, it can be divided into two types: lattice type and overflow type.

3 beater
injected into the pool and mixed to form a slurry.

4 Storage Bin
is used to store prepared fly ash slurry or mortar, with slow mixing to avoid slurry settlement. Adopt planetary drive stirring method.

aerated concrete block production line-batching pouring equipment

1 Measurement

metering scale mainly measures each raw material, and after stirring, it is finally injected into the pouring mixer for pouring and stirring.

2 Pouring mixer

is a material mixing machine for steam curing aerated concrete body before pouring, which is located above the body mold. It is used to stir the slurry, cement, quicklime, gypsum and aluminum powder paste suspension injected into the tank according to a certain ratio to make it evenly mixed and fully react, and inject the mixture slurry into the mold frame in time.

3 Mold

the combination of the mold and the side plate can contain slurry, static curing foaming and curing into a green body. Mould specification: 4.2m,4.8m,6m

4 Side Panel

the side plates to carry out cutting, rack and steam curing.

5 Primary Care Room

After pouring, the mold is pushed into the primary curing room with a conveyor chain for initial gas condensation. The room temperature is 50~70 degrees, and the initial curing time is 1.5~2 hours (according to favorable geographical conditions, this process can be avoided)

aerated concrete block production line-flip cutting equipment

1Overturn sling

the turning sling, and is hung on the cutting table or cutting trolley, and demoulded for cutting. In addition, the demoulded mold frame and the returned side plate are combined and hoisted to the pouring return line for circular pouring.

2vacuum suction hood

After the blank is cut, the top layer of blank waste can be removed by the suction hood, which can improve the utilization rate of waste.

3Step-by-step cutting machine
: the overturning hanger turns the mold with the blank body 90 degrees in the air and places it on the cutting trolley. Demoulding leaves the blank body and side plates on the cutting trolley. The cutting trolley is driven by the motor to complete longitudinal cutting, groove milling and horizontal cutting through the slitting device. After the cutting trolley continues to walk to the central position of the crosscutting device to stop, the crosscutting device is started, and the crosscutting frame cuts vertically from top to bottom to complete; the cutting trolley travels to the marshalling sling, and the blank (with side plates) is lifted to the steam curing trolley by the marshalling sling, and the cutting trolley returns to the original position for the next cutting cycle.

4Turnover Table

After the blank is cut, the turning table turns the blank 90 degrees to remove the bottom waste, thereby improving the utilization rate of waste products.

5semi-finished product sling

cutting is completed, the blank is hoisted to the steam curing trolley through the semi-finished lifting tool for grouping into the kettle.

6Steam-curing Trolley

steaming trolley is a carrier that carries the side plates together with the blank in and out of the autoclave. The cut blank is hoisted to the steaming vehicle together with the bottom plate. The trolley carries the bottom plate together with the blank body and is grouped into an autoclave for steam curing.

aerated concrete block production line-Finished product out of kettle equipment

1Finished fixture

hoisted to the packaging line for final packaging.

2snapping board machine

to separate the air-filled sheet products that are adhered to each other after curing during the manufacturing process for transportation and use.

3Autoclave

autoclave is a large pressure vessel for steam curing of pressurized bricks or standard bricks pressed by aerated concrete, lime sand, fly ash, etc. The hydrothermal reaction of CaO-SiO-H O is completed in the autoclave. At the same time, it is also widely used in other production projects that require pressure steam curing production process. Such as high-strength gypsum, insulation materials, rubber products, high-strength glass, cement pipe piles and wood, medicine, chemical and other industries. The company can also be equipped with various forms of pressure kettle according to user requirements to meet the needs of users for a variety of purposes.